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Project Background
Multiple projects have been implemented at benchmark enterprises in the domestic motor industry. In response to the rapid growth in production capacity and the increasing demand for product consistency, the client plans to build an automated assembly and test line. The system, through a modular combination approach, achieves automated assembly and testing, optimises efficiency, stabilises quality, reduces energy consumption, and enables data‑driven traceability management.
he current manufacturing processes are primarily confronted with the following challenges:
✅ Low manual testing efficiency, making it difficult to meet capacity expansion needs.
✅ Lack of standardised operating procedures, resulting in insufficient product consistency.
✅ A wide variety of product models, leading to lengthy changeover times and high operational costs.
✅ Absence of real‑time monitoring and data traceability mechanisms.
To address these issues, the client has decided to introduce an automated assembly and test line solution to enhance production efficiency and product quality.
First、Equipment Overview and Core Capabilities
1.Equipment Name：Assembly and test line for small permanent magnet motors.
2.Core Objectives：To achieve automated assembly and automated testing of products, enabling fully automated operations.
3.Operating Mode：Utilises a modular design with a carrier‑based belt circulation system for material handling. Production of different products can be achieved by swapping out modules and carriers.
4.MES System Integration：Manufacturing parameters for each process station can be uploaded in real‑time and traced. The complete automation system is supplied by Guanjia.
Second、Whole‑Line Specifications and Parameters
1.Dimensions：14m (L) × 1.6m (W) × 2.0m (H).
2.Line Capacity： ≥ 400PCS/H。
3.Compatible Product Size Range：20mm × 20mm to 40mm × 40mm (Diameter × Height).
This equipment is applicable to motor manufacturing enterprises, enabling automated production and capacity improvement.
Applicable Manufacturers Include:
Serving industries such as home appliances, automotive components, power tools, precision instruments, and unmanned aerial vehicles (UAVs).
Undertaking production for various motor brands and applications.
Requiring high‑precision motor assembly and testing for servo motors and actuator modules.
Consultation
