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Project Background
Multiple projects have been implemented at large state‑owned enterprises, benchmark private enterprises, and overseas companies. With the explosive growth in computing power demand for AI server and switch infrastructure, servers and switches are required to withstand prolonged high‑temperature, high‑load burn‑in testing to ensure high‑speed communication and power supply stability. Traditional manual testing methods are unable to achieve efficient batch management and precise temperature control for products of multiple form factors (1U to 9U), which has become a bottleneck for large‑scale production.
The current manufacturing processes are primarily confronted with the following challenges:
✅ Low efficiency in manual loading and specification changeover, failing to meet diversified product requirements.
✅ Lack of standardised testing procedures, making it difficult to ensure consistent communication and power‑on stability.
✅ Difficulty in heat dissipation and monitoring in high‑temperature environments (45°C ± 3°C), with delayed anomaly identification.
✅ Dispersed data collection, lacking full‑process quality traceability capability.
To address the above issues, the client plans to build an automated burn‑in testing line for servers and switches. The system employs an RGV‑based storage and handling configuration, with Guanjia's patented transfer trays providing dedicated interface boards for power supply, temperature control, and high‑speed communication. It supports customisable storage slots for multiple form factors, ensuring stable burn‑in at temperatures of 45°C ± 3°C, thereby significantly enhancing testing efficiency and reliability.
First、Equipment Overview and Core Capabilities
1.Equipment Name / Purpose:：Designed for burn‑in testing of server and switch products.
2.Core Objectives：To perform burn‑in and testing for server and switch products used in AI server and switch infrastructure.
3.Operating Mode：Utilises an RGV (Rail‑Guided Vehicle)‑based storage and handling configuration.采用RGV+仓储摆放方式。
4.Testing Features:：Dedicated interface boards provide power supply, temperature control, and high‑speed communication.
Second、Test Specifications and Parameters
1.Dimensions：Automated line: 23m (L) × 3.5m (W) × 2.6m (H).
2.Capacity Configuration：Storage slots are customisable for 4U, 2U, 1U, and 9U form factors, tailored to specific product requirements.
3.Environmental Control: Maintains temperature at 45°C ± 3°C.
4.Additional Features：Equipped with Guanjia's patented transfer trays, ensuring stable communication and power delivery.
This equipment is purpose‑built for whole‑unit burn‑in and testing of server and switch products. It adopts an RGV‑based (Rail‑Guided Vehicle) automated storage‑and‑handling line that supports mixed‑line burn‑in for products of multiple rack‑unit heights (U‑form factors). The ambient temperature is controlled at 45°C ± 3°C, ensuring stable high‑speed communication and power delivery under elevated thermal conditions. In addition, the system incorporates automatic defective sorting, which significantly improves product reliability and production efficiency.
Applicable Manufacturer Types：
Server Brands and Data Centres：For validating the long‑term stability of AI servers and general‑purpose servers under high‑temperature load conditions.
Network Communications Equipment Manufacturers：For simulating the communication and operational reliability of base stations and switches in high‑temperature environments.
ODM/OEM Contract Manufacturers：For achieving high‑volume parallel burn‑in testing, thereby improving first‑pass yield and production turnover efficiency.
Consultation
